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🔴 FaultBosch RexrothPower Supply
E7927

Overheating Warning

Thermal protection circuit has detected excessive operating temperature in critical power supply components, typically above 85°C. The control IC activates thermal shutdown to prevent component damage and potential fire hazard.

Quick Reference

Error Code

E7927

Severity

Fault

Equipment

Power Supply

Manufacturer

Bosch Rexroth

Observable Symptoms6 indicators
#1

Red LED thermal alarm indicator illuminated continuously on front panel

#2

Output voltage drops to 85-90% of nominal rating during thermal event

#3

Audible alarm chirping at 2-second intervals from internal buzzer

#4

Fan speed increases to maximum 4800 RPM but insufficient cooling maintained

#5

Digital display shows TEMP FAULT message alternating with actual temperature reading

#6

Unit automatically shuts down after 30-second thermal warning period

Root Cause AnalysisMost common first
Most Likely

Blocked air intake filters reducing airflow by 60-80% causing inadequate cooling

90%
Common

Failed cooling fan motor or damaged fan blades creating insufficient air circulation

70%
Possible

Degraded thermal interface material between heatsinks and power semiconductors

50%
Less Common

Overloaded output exceeding 110% rated capacity generating excessive heat dissipation

35%
Less Common

Ambient temperature exceeding 50°C specification in inadequately ventilated enclosure

20%
Less Common

Internal dust accumulation on heatsink fins reducing thermal transfer efficiency

20%
Step-by-Step Repair Procedure7 steps — safe checks first
Repair Progress Tracker0 / 7 steps
1

Execute LOTO procedure: disconnect AC input power and wait 10 minutes for capacitor discharge

2

Remove input/output filters and clean with compressed air at 90 PSI pressure

3

Test cooling fan motor: measure 24VDC supply voltage and verify 200-250mA current draw

4

Check heatsink thermal compound: remove power devices and apply fresh thermal paste

5

Measure load current with clamp meter: verify operation within 100% rated capacity

6

Verify ambient temperature below 45°C and ensure 6-inch clearance around ventilation

7

Power up unit and monitor thermal sensor reading: confirm operation below 75°C under full load

⚠️

Safety First: Always isolate power and follow LOTO (Lockout/Tagout) procedures before working on electrical components. If unsure, contact a certified repair technician.

Affected Equipment Models
HNF01.1AHVE02.2PSU25.361HVR02.2HCS02.1E
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