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🔴 FaultSchneider ElectricServo Motor
568

Overcurrent or Short Circuit

The servo drive has detected motor current exceeding the programmed overcurrent threshold, typically 150-200% of rated motor current, or instantaneous current above the hardware protection limit usually set at 300% of drive rating. This protection activates within microseconds to prevent drive output stage damage and can result from mechanical overload, electrical faults, or improper tuning parameters.

Quick Reference

Error Code

568

Severity

Fault

Equipment

Servo Motor

Manufacturer

Schneider Electric

Observable Symptoms6 indicators
#1

Drive fault display shows 'OC' or 'OVERCURRENT' with error code F008 and red status LED

#2

Motor exhibits jerky motion or stalling under normal load conditions before fault activation

#3

Current measurement at motor terminals exceeds 150% of motor nameplate rating during fault occurrence

#4

Drive cooling fans operate at maximum speed due to elevated heat sink temperature above 70°C

#5

Audible clicking or buzzing from drive during fault condition before protection shutdown

#6

Oscilloscope shows current spikes exceeding 10A peak on 5A rated motor system during acceleration

Root Cause AnalysisMost common first
Most Likely

Mechanical binding or seizure in driven machinery causing excessive torque demand above motor rating

90%
Common

Servo tuning parameters set too aggressively with velocity gain above 2000 Hz or position gain above 100 rad/s

70%
Possible

Motor encoder feedback failure providing incorrect position information causing runaway current condition

50%
Less Common

Drive output stage component degradation with increased switching losses or thermal shutdown cycling

35%
Less Common

Motor cable length exceeding manufacturer specifications causing high frequency resonance and current amplification

20%
Less Common

Incorrect motor parameter configuration in drive setup with wrong motor resistance or inductance values

20%
Step-by-Step Repair Procedure7 steps — safe checks first
Repair Progress Tracker0 / 7 steps
1

Implement lockout/tagout safety procedures and verify complete electrical isolation before beginning diagnostic work

2

Disconnect motor from mechanical load and test for free rotation by hand - investigate any binding or resistance

3

Review servo tuning parameters and reduce velocity gain by 50% and position gain by 30% as starting point

4

Test encoder signals using oscilloscope - A/B channels should show clean square waves with 90-degree phase shift

5

Measure motor cable length and verify within drive specifications - typically maximum 50 meters for standard applications

6

Verify motor parameter settings match motor nameplate data including resistance, inductance, and torque constant values

7

Perform current signature analysis during slow jog operation to identify mechanical resonances or electrical anomalies before returning to service

⚠️

Safety First: Always isolate power and follow LOTO (Lockout/Tagout) procedures before working on electrical components. If unsure, contact a certified repair technician.

Affected Equipment Models
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